desiccant breathers for gearboxes

Most desiccant breather manufacturers have a chart with the maximum water capacity for each breather, so you'll know how much moisture the breather can retain before reaching the end of its life. The adapter kits we offer at TTI, including the TTGA Gearbox Adapter Kit, help operators focused on quality outcomes to effectively employ optimal lubrication practices by supplying clean connections with maximum airflow for the required applications. Lubricants for Transport and Industrial Businesses, View More oil equals more humidity in most cases. Mining Lubricants, Studies have shown that around 70 percent of equipment or machinery loss of use is due to surface degradation. The Z-Series is typically used on gearboxes and low fluid volume applications where mounting space is limited or where a larger breather won't fit without remote mounting.For . ZEOZORB breathers feature a standard 1 slip fit which easily adapts to many applications. Energy and Innovation, View Air Vents Individual air intakes are opened based on flow requirements of the system. Select and use the right high-performance gear oil for the application 4. Synthetics, Performance Lubricants. Providing basic protection from moisture and particulate contamination in lubricants and equipment,Xclude Standard Breathersreplace the standard dust cap or OEM breather cap on equipment. Ways to Pay, View Water-contaminated oil leads to additive depletion, oil oxidation, and rust and corrosion over time, shortening the life of your machinery. View Items. Standard Series Desiccant Breathers | Descase Quality check valves isolate the system while accommodating airflow. Z-Series Breathers: Are created for applications where space is limited or air flow requirements are below 10 cubic feet per minute (cfm). A domed cap allows for better washdown runoff. Business Customers, View The most common causes of this corrosion and mechanical wear are dirt and moisture originating outside the machine, also referred to as contamination. Designed for applications where space is limited. Every Des-Case breather has been designed to work in a wide variety of industries and applications, using quality, rugged materials and innovative designs in technology. As wet, contaminated air is drawn through the unit, multiple filter elements remove solid particulates while the silica gel extracts moisture. For example, severe environments like those with water spray or large amounts of dirt should use a desiccant breather that can hold higher amounts of ambient contamination. Installing a desiccant breather is a fairly straightforward and simple process, especially since many breather models are screw-on installation types. Z-Series Desiccant Breathers and Products - Delta Adsorbents Implement oil analysis 5. Xclude Non-Desiccant (ND-35) Breather Highlights. All ZEOZORB breathers features (2) diffusion filters, an activated carbon filter, 3 micron PTFEfilter, and 100 micron stainless steel filter, Our unique diffusion cap replaces the need for mechanical valves to control air flow. Click here to get started, Recommendation, Implementation and Support, eBook: Understanding Food & Beverage Lubricants, Xclude High Humidity Expansion Chamber Breathers, Xclude High Humidity Check Valve Breathers, Xclude High Humidity Expansion Chamber Breather Flyer, Xclude High Humidity Check Valve Breather Flyer, Xclude Non-Desiccant ND-35 Breather Flyer, Xclude Breathers Global Cement Magazine, Prevent sludge deposits and water contamination, Domed cap allows for better washdown runoff, External ribs on shell to create durability and grip when installing or replacing, Foam pad captures any oil mist and disperses incoming air evenly over filtration and drying areas, Enhanced seal eliminates potential for airflow bypass, Primary filter elements capture particles at 3-micron absolute, Secondary filter element protects against desiccant dust migration, Foam pad captures oil mist and disperses incoming air evenly, Color-indicating silica gel extracts moisture, Expansion chamber for expansion/contraction of air withing casing (Expansion Chamber Breather only), External ribs on shell to create greater durability and grip when installing or replacing breather, Integrated drip ring prevents water from entering vent holes, Larger, high-capacity check valves allow for increased airflow at low cracking pressure, Filter element removes airborne contamination to 3-micron abolute, Replaceable micro-glass pleated filter captures airborne particles to 1-micron absolute, Easy-to-replace desiccant bags remove moisture from incoming air, Color-indicating silica gel desiccant extracts moisture (can be customized to mitigate a variety of chemicals or fumes), Outside sight glass indicator (for viewing when desiccant changes colors), Foam pad captures any large particles and disperses incoming air evenly, Hydrophobic filter element captures particles at 3-micron absolute and creates an impenetrable barrier against water droplets, O-ring seal with pipe threading eliminates need for additional sealantThreaded mounting, Pleated filter element captures particles at 3-micron absolute, Product recommendation, sizing and installation of desiccant breathers, Lubrication reliability training & education. Mining Lubricants, Decathlon F synthetic oil is an extreme pressure lubricant formulated to meet the exacting demands, Performance Lubricants Silica Gel. For example, moisture leads to corrosion, which in turn leads to particulate contamination. and simply change the desiccant when needed. Installation of desiccant breathers at critical ingression points is a cost-effective means to prevent contaminants from entering the fluid reservoirs as differential pressures occur. Check valves provide slight system pressurization that allows for controlled breathing without excessive pressure build-up. The desiccant breathers are designed to keep moister and particulate matter out of hydraulic systems by filtering the air entering fuel tanks, reservoirs, gearboxes, etc. through desiccant gel and a filter element. Desiccant Breathers | McMaster-Carr They are ideal for storage tanks, large gearboxes, wind turbines and remote applications. Please contact us for details. Below are the components of the TTGA Gearbox Adapter Kit: Custom options available. Xclude High Humidity Check Valve Breathers are best suited for low-flow gearboxes and high-humidity applications with intermittent operation. TTIs desiccant breathers are some of the longest-lasting breathers on the market, helping you keep moisture and dirt from entering your system. Shell Trading US Company, View A desiccant is defined as a hygroscopic substance (material that attracts and holds water molecules) that induces or sustains a state of dryness in its vicinity. What is the average and maximum airflow rate? Regal Rexnord Corporation (NYSE: RRX), a global leader in the engineering and manufacturing of high-efficiency electric motors, power transmission products and industrial powertrains, announces the launch of its new AirMax Pro Smart Breather, a connected device that protects industrial gearboxes from moisture and particles. The capacity of the reservoir often impacts how quickly the desiccant may be saturated with moisture. Your ultimate defense against contamination. Drytech Disposable Desiccant Breathers all utilize a 1 slip fit connection which can be easily adapted to customer applications. Desiccant breathers use filter media to remove particles and a silica-gel desiccant to remove moisture from the air entering the oil. When a system is properly fitted with a breather that contains drying and filtration media, contaminant ingression is greatly reduced. Desiccant Breathers - Product Catagories Power Breathers - Blue Desiccant Protect equipment and storage tanks from both moisture and particulate. Steel Industry Lubricants, Decathlon Extreme is formulated to meet the exacting demands of gearboxes operating under the most, Performance Lubricants Xclude Extended Series Breathers are high-airflow, long-lasting desiccant breathers with check-valve technology. Desiccant breathers serve as the first line of defense in contamination control. Again, the support of a good supplier is key.Talk to your supplier about the specifics of your application and lubricant storage. Xclude Extended Series Breather Highlights. Desiccant Breathers: A Complete Guide | Machinery Lubrication Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are as essential for the working of basic functionalities of the website. Carbon-filled foam filters on the bottom of the breather absorb any oil vapor or oil splashing up that could get into the silica gel of the desiccant breather, shortening its lifespan. The unit also blocks free water from the reservoir. Power Breathers CV - Blue Desiccant External Ribs External ribs on shell to create greater durability and grip when installing or replacing breather. Common Silica Gel breathers being used are a bit misleading. If you have a product number, we can connect you with the right part.. 5. Need a product recommendation? Our Adapter Kits design is intended to minimize the potential for system contamination by reducing the number of system intrusions, which promotes optimal system performance and reliability, thus avoiding frequent and costly repairs. Rexnord | AirMax Mining Lubricants, Gear Oils, Can desiccant breathers be used more than once? Air entering the breather is filtered and dried. Shell Pipeline, View Use the TTGA Gearbox Adapter Kit for optimal avoidance of equipment failures and reduced frequency of downtime. Z-135 Desiccant Air Breather. While a number of options are available, getting the most value out of your breather comes down to understanding or controlling variables associated with breather life. Lastly, desiccant breathers are rated for either continuous or intermittent flow. By continuing to browse the site you are agreeing to our use of cookies. Equipment like gearboxes, pumps and reservoirs must "breathe" when air in the headspace expands and contracts due to temperature changes and oil level changes in the case of hydraulic systems, incoming fluid displaces air or when hydraulic components are working. pumps, and gear boxes; Z-Line. Try our sizing wizard to help determine the best solution for you. Desiccant breathers remove contaminants such as dirt and moisture from air entering machinery, sumps and reservoirs. Desiccant Breather Life-Span Shell's full range of desiccant breathers are used to help reduce particulate and moisture contamination in fluids and equipment, applicable in a wide range of applications. As the originator of the first desiccant breather, Des-Case has been pioneering the breather industry for decades for some of the largest manufacturing companies around the world. These vent plugs allow sealed pressure systems to vent off excess pressure as heat in the system builds up. Shell LiveWIRE Louisiana Accelerator Program, View The Future of Energy Challenge, View Shell Trading US Company, Shell Trading (US) Company- Lease Administration, View Let's look at a few. Sundyne desiccant breather is designed to protect your gearbox from the outside world. As wet, contaminated air is drawn through the unit, the hydrophobic media repels water while the pleated particulate filter provides a large surface area and protects against particulate contamination.
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