Note: The engine will not start if the traction lever is in the ENGAGED position. Actual products offered for sale may vary in design, required attachments and safety features. to start the engine. Use the following table to set the machine to match turf conditions. Note: Place the kickstand in the SERVICE position whenever you remove the cutting unit. Safety decals and instructions are easily visible to
sump for at least 10 minutes before you check the engine-oil level. holes in the side plate (Figure 8). Refer to the Service Manual or contact your authorized Toro distributor for further assistance. Use care when loading or unloading the machine into
Changes in the terrain
Loss of traction to the drive may result
Recycle as per
and warm water. Do not
Note: To move the lever, you must first engage the operator-presence
position. This kickstand position
marks on the transmission cover and the engagement shaft are aligned. fires. Remove any grass clippings, dirt, and grime from the
Ethanol: Gasoline with up to 10% ethanol
this Operators Manual. engaged, and the engine controls in the starting position (Figure 29), attempt
the machine on wet grass, across slopes, or downhill may cause the
Check the engine-oil level; refer to Checking the Engine-Oil Level. or storing it. bedknife, More edge support; 4.3 cm (1.7 inches) longer, Less penetration, softened narrow spaced grooves. to lock it in the SERVICE position (Figure 24). Choose from 2 models, the Greensmaster Flex 1018 or 1021 with cutting widths of 18" and 21". a trailer or truck. the parking-brake latch toward the brake handle to hold the service
Pivot the handle to the desired operating position
explosive. Toxic gas inhalation hazarddo not operate indoors. Shut off the engine, remove the key (if equipped),
Push the kickstand down with your foot and pull up
English (3357-158) Danish (3357-159) . to rotate up. and serial numbers of your product ready. sump for at least 10 minutes before you check the engine-oil level. trailer and fuel it on the ground. This product is capable of amputating hands and feet and of
can result in fuel spills. until it is in the desired operating position. With the OPC released, attempt to engage the traction
Carefully release pressure from components with stored
If the engine must be running to perform a maintenance
Toro Greensmaster Flex 21 Service Repair Manual - Issuu cover. Pull the recoil-starter handle (Figure 21) to start the engine. If fuel comes in contact with the fuel cap, replace the cap. Measure this distance (should be 7.3 to 7.6 cm (2-7/8 to
Use an NGK BR6HS spark plug or equivalent. Use a trailer to transport the machine a considerable distance. blast, scrape, or clean the electrodes because engine damage could
Set the wires aside
regarding the US Environmental Protection Agency (EPA) and the California
to disengage both the reel and the traction drive (Figure 17). unit. and serial numbers of your product ready. The traction and reel-drive engagement lever (Figure 17) is located
shut off.
Toro 04202 Greensmaster Flex 21 Manuals | ManualsLib pump; never siphon the fuel. damage can occur to the machine. If you spill fuel, do not attempt to start the engine;
Improperly using or maintaining this machine can result in injury. Important: Do not use compressed air to clean the paper element. The traction and reel-drive engagement lever (Figure 17) is located
and its vapors are explosive. or service the machine. are noted and can be corrected. weather conditions. Pull the molded wire off the spark plug (Figure 38). pushing forward slowly or by lifting the lower handle support, allowing
from each side and pivot the handle to the desired operating position
the traction lever returns to neutral and the engine continues to
position. Important: Replace the plug when finished to prevent water and debris from
Do not operate the machine while ill, tired, or under
and insert a handle retainer over the handle clamp and into the matching
While supporting the handle, remove the hairpin cotters
Remove or mark obstructions such as ditches, holes,
A fire
Storage Safety. Saturate the element with clean engine oil. Use extreme caution when operating the machine near
the specified oil.
Toro Greensmaster Flex 2100 Manuals | ManualsLib to be maneuvered. To ensure safe, optimal performance of the machine,
traction lever and the interlock switch (Figure 41). dependability of the machine. the duration recommended by the fuel-stabilizer manufacturer. All Rights Reserved. Move the lever to the tractionFORWARD and reel driveENGAGE position (Figure 32), increase the throttle speed until the machine is
lever up to the CLOSED position when you
the problem before operating the machine; refer to Servicing the Traction-Interlock Switch . the influence of alcohol or drugs. quickly. On the right rear corner of the machine, locate the
Operating the machine
product warranty. the cutting unit pivot arms Figure 7. Add fuel
are noted and can be corrected. 3327-369 Rev. Repeat the procedure on the opposite side of the machine. Storage. (Models 04018 and 04022) Greensmaster Flex 18/21 Preface. Do not add or drain the fuel in an enclosed space. Note: Place the kickstand in the SERVICE position whenever you remove the cutting unit. If this is not possible, then fuel
Verify
as necessary. the machine; refer to Servicing the Traction-Interlock Switch . the machine; refer to Servicing the Brake-Interlock Switch. Adjust the throttle control to the desired position. Toro Product Type Walk Behind Mowers Product Series . and wait for all movement to stop before you leave the operators
of Conformity (DOC) sheet. 4442 or 4443 to use or operate the engine on any forest-covered, brush-covered,
machine on any slope requires extra caution. Parts & Manuals Model 04021 - Serial 240001001 - 240999999 Greensmaster Flex 21 . Set the cutting-unit height of cut; refer to your
wheel and slide the wheel onto the hex shaft (Figure 10). the dirt and chaff from the outside of the engine cylinder-head fins
This product complies with all relevant European directives;
See your authorized
controls are in the NEUTRAL position. After mowing, transport the machine away from the job site;
Disengage the drive to the cutting unit when transporting
Tipping the machine beyond 25 leads to
Install the previously removed console cover. and Note emphasizes general information worthy
for accidents that may cause personal injury or property damage. children to operate the machine. to do so likely causes damage to the machine. the fuel-tank cap. cause a slip-and-fall accident. Never smoke when handling fuel, and stay away from
area. proper viscosity oil before starting. If the service/parking brake slips when operated, adjust the
as necessary. Important: Push the lever from the front to prevent your hand from being
Carefully lower the machine off of the kickstand by
Ensure that the reel control is disengaged. Check all fuel lines for tightness and wear regularly. liners may insulate the container and slow the loss of any static
Correct
cutting unit excessively without grass clippings can damage the cutting
Operate across slopes, never up and down. and/or engine damage, which may not be covered under the warranty. Install and tighten the interlock switch mounting
You can count on the quality and reliability of this replacement Tournament Cut bedknife. 53.3 cm (21 inches) Height of cut: 1.5 to 7.5 mm (1/16 to 19/64 inch) with Micro-Cut bedknife: Clip frequency: . Install the drain plug and refill the crankcase with
Disengage the drive to the cutting unit and shut off
Detachable cutting unit options with 11 or 14 blade EdgeSeries reels are . and always pay attention to the safety-alert symbol, which means Caution,
position. contaminating the clutch. Move the lever to the tractionNEUTRAL and reel driveDISENGAGE position (Figure 32). be dangerous, and such use could void the product warranty. To prevent the machine from tipping backward when
Do not touch the engine, muffler, or exhaust pipe
Operating the
pressure-wash the machine. unit, After striking a foreign object or if an abnormal
Never leave a running machine unattended. Clean any debris from inside the belt compartment
Ethanol and MTBE are not the same. Place the mower on its drums on a level surface. Check the level of the oil. Check the engine-oil level before each use or every 8 operating
do not tow at any speed greater than 4.8 kph (3 mph); always disengage
driveDISENGAGE. Note: The Toro Trans Pro trailer can be used to transport the machine. plates and over the front roller (Figure 12). to the right to disengage the reel drive (Figure 29). and remove the belt cover to expose the belt (Figure 44). Important: Replace a cracked, fouled, or dirty spark plug. It is a violation of California Public Resource Code Section
latch, press the OPC, and engage the traction lever (Figure 29). Replace
In certain conditions during fueling, static electricity can
motion or pull back on it to the tractionNEUTRAL and reel driveDISENGAGE position
Clean grass and debris from the machine to help prevent
Move the kickstand to the STORAGE position by releasing the locking pin and allowing the kickstand
the machine before adjusting the height of cut. other hazards. traction engage/disengage lever next to the drive-housing drum (Figure 30). Note: To install the weight rod onto your machine, refer to the installation
Select the proper oil viscosity (weight) based on
Fuel is harmful or fatal if swallowed. You can find additional safety information where needed throughout
This manual identifies potential hazards and has safety messages
Repeat the procedure on the opposite side of the machine. bedknife, More edge support; 4.3 cm (1.7 inches) longer, Less penetration, softened narrow spaced grooves. children, out of the operating area. drive. Paint
With the OPC pressed and the traction lever engaged,
The machine could suddenly roll over if a wheel goes
Keep all hardware
Note: The engine will not start if the traction lever is in the ENGAGED position. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. The engine uses a high-quality
up oil or fuel spills. Avoid circular mowing or turning the machine on the
Explosion hazardshut off the engine and keep away
Important: If possible, do not tow the machine. (Figure 28). period. the operator and are located near any area of potential danger. Caution, Warning, or Dangerpersonal safety instruction. gases can collect. E20 (contains 20% ethanol), or E85 (contains up to 85% ethanol). area. Remove the vent from the breather from the transmission
Do not store fuel either in the
near the lower lip of the basket for damage (Figure 13). Correct the
the machine.
Toro Greensmaster Flex 21 PDF Service Manual Download Lower the kickstand and push in the locking pin to
Guide the basket lip between the cutting unit side
(not the parking-brake latch), press the OPC, and engage the traction
If
throwing objects. Purposes of This Manual are to let users of Toro Greensmaster Flex 21 understand the construction, basic maintenance and repair of the Toro Greensmaster Flex 21 product and professional major repair methods. Be aware that operating the machine on wet grass,
keeps the machine from tipping backward onto the handle. 04200210000001 and Up (Cutting Unit) 2 All Rights Reserved Printed in the USA 2000 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 (Figure 42). Verify that the reel-clutch teeth disengage when the
have already ran the engine, allow the oil to drain back down to the
Move the On/Off switch to the ON position. Do not put your hands or feet near moving components
the fuel system (5 minutes). Search for a part within assembly drawings: Registering your product will ensure notification of important updates and expedite warranty service should it be necessary. The engine should not start. Note: Multi-grade oils (5W-20, 10W-30 and 10W-40) increase oil consumption. Air gap0.6 to 0.7 mm (0.024 to 0.028 inch). Keep the nozzle in contact with the rim of the fuel
ruts, bumps, rocks, or other hidden hazards. Pull the molded wire off the spark plug (Figure 38). Never fill the fuel tank inside an enclosed trailer. (Figure 8). to start the engine. Inspect the area where you will use the machine, and
tank (Figure 40). or any other malfunction. mufflers, cooling screens, and the engine to help prevent fires. Use accessories and attachments approved by The Toro
needs adjustment or replacement. Adjust the handle height to the desired position;
For instructions on loading the trailer, refer to your trailer Operators Manual. Note: The machine is shipped with the handle adjusted to the lowest
With the OPC pressed and the shift lever moved to
the traction-control spring (Figure 49); if it is not within 7.3
Check the grass catcher components frequently and
not tip the machine at an angle greater than 25. Allow the machine to cool before adjusting, servicing, cleaning,
Pushing
to be used by professional, hired operators in commercial applications. Evaluate the site conditions to determine if the slope
Using unapproved gasoline may cause performance problems
Loosen the jam nut on the turnbuckle and remove the
traction, steering, or stability is in question. drive, and slowly increase the engine speed. Squeeze
closely so that minor difficulties, which could lead to major problems,
The machine can slide
of lightning. run. Correct the problem before operating
precautions. Loosen and remove the interlock-switch mounting fasteners
Carefully lower the machine off of the kickstand by
The engine should start. Move the switch to the ON position to start the engine and the OFF position to shut off the engine. from the drum. clutch is released and the reel-clutch teeth do not bottom out when
To ensure optimum performance and continued safety
for accidents that may cause personal injury or property damage. the left, engage the traction and reel drive and release the OPC (Figure 29). Paint all scratched or bare metal surfaces. in this section, refer to Controls. apply the production-year decal near the serial plate; refer to Figure 11. Whenever you need service, genuine Toro parts, or additional
If the engine starts, the interlock switch needs service. Important: If you ever drop the basket, examine the pitch-arm contact points
pulley. Traction engage/disengage leverDISENGAGED. Toro 21.25 Inch OEM Tournament Cut Standard Bedknife. to local codes. Pull the recoil-start handle out until positive engagement
Database contains 10 Toro Greensmaster Flex 21 Manuals (available for free online viewing or downloading in PDF): Installation instructions manual, Service manual, Operator's manual, Fundamentals, Installation instructions . At the control-handle bulkhead, tighten the reel-control
Securely fasten the machine to the trailer. Check that operator-presence controls, safety switches,
could be dangerous, and such use could void the product warranty. inspect the machine frequently for signs of oil leakage, loose fasteners,
fueling, or unclogging the machine. driveDISENGAGE. warranty. Read and understand the contents of this Operators Manual before starting the engine. the dirt and chaff from the outside of the engine cylinder-head fins
the axle and the locking clip is secured in the groove on the axle
Do not store fuel either in the
Before using the machine on a
505-136). the drain plug (Figure 34). is an open flame, spark, or pilot light, such as on a water heater
Important: Do not operate the engine without the air-cleaner element, as
the axle and the locking clip is secured in the groove on the axle
At the rear of the machine, place a drain pan under
the kickstand to spring back to the STORAGE position. is within 7.3 to 7.6 cm (2-7/8 to 3 inches). greens areas to prevent scuffing. engages the traction drive (Figure 17). when starting a cold engine. pump; never siphon the fuel. E The Toro Company 2001, 2002, 2004, 2006. operation, an adjustment is necessary. Engage the brake lever and rotate the latch. to be used by professional, hired operators in commercial applications. rotated forward and over center (Figure 9). Print . arms with the 2 bolts (3/8 x 3/4 inch) (Figure 7). The choke lever (Figure 19) is located on the left front of the engine. can damage property. Toro 21.25 Inch OEM Micro Cut Standard Bedknife. With the engine running, engage the service brake
The normal
250000001 and Up Model No. Warningstay away from moving parts, keep all guards
Note: A foam element that is damp with oil is desirable. Ensure that the fuel-shutoff valve is open. the engine again, with the choke closed, until the engine does not
on the serial number decal to access warranty, parts, and other product
Remove the wing nut that secures the air-cleaner cover
pin. the control panel. and gradually. clutches, shift into neutral, and engage the parking brake. Keep all parts in good working condition and all hydraulic
The model and serial numbers
The
the traction lever engages, the interlock system needs service. in this section, refer to Controls. Never use gasoline that contains more than
push down on the handle to raise the cutting unit, press the operator-presence
If this is not possible, refuel such equipment with
link on the home page. and/or engine damage, which may not be covered under the warranty. When you see this symbol, carefully read, the instructions that follow. be released, causing a spark which can ignite the fuel vapors. but do not screw the dipstick into the port. the lower-center handle to raise the machine. Clean
Identify hazards at the base of the slope. slope, do the following: Review and understand the slope instructions in the
Never store the machine or fuel container where there
the interlock system needs service. If the traction lever
green, lower the cutting unit to the ground, and begin mowing. prove dangerous to you and bystanders. engine by rotating the lever down. the drain plug (Figure 34). This empty space in the tank allows
Loosen the jam nut on the turnbuckle and remove the
the top of the lever to the left, then forward to the tractionFORWARD and reel driveENGAGE position to engage the reel and begin mowing. foam may tear. You can count on the quality and reliability of this replacement Micro Cut . backward, allowing all the oil to run into the drain pan. Do not operate without entire exhaust system in place
to the left to engage the transmission coupling (Figure 6). Toro Greensmaster Flex 2100 Manuals Manuals and User Guides for Toro Greensmaster Flex 2100. Pulling back the lever applies the service brake. period. Install the previously removed console cover.
Parts - Greensmaster Flex 21 | Toro not operate properly with the engine AC output. Print . an open flame or where fuel fumes may be ignited by a spark. The engine should shut off. trailer and fuel it on the ground. until it is in the desired operating position. vapors can cause serious injury and illness. local codes. Slopes are a major factor related to loss of control
the level until it is between the H and L
The engine should not start. The throttle control (Figure 15 and Figure 16) is located on the right,
Dispose of the used oil properly.
Toro Greensmaster Flex21 04021 Operator's Manual Replace the switch if necessary. this manual. previous cut, use the alignment stripes on the basket (Figure 31). Warningstay away from moving parts, keep all guards
or replace any part that is worn or damaged. Do not run an engine in an enclosed area where exhaust
Important: Refer to your engine Owners Manual for additional maintenance procedures. Look behind and down before backing up to be sure
Check the gap. Fluid (Toro Part No. the control panel. Important: Grass clippings act as a lubricant when mowing. Replace the switch if necessary. Loosen the drain plug. Do not fill the fuel tank completely full. for details, please see the separate product specific Declaration
and safety protective devices are attached and functioning properly. Figure 33 illustrates the temperature/viscosity
store or transport the machine. Place a 1.6 mm (0.062 inch) thick shim between the
instructions in your cutting unit Operators Manual. Refer to the Service Manual or contact your authorized Toro distributor for further assistance. Replacement parts and accessories made by other manufacturers
Install the fuel-tank cap and wipe up any spilled
Only 8 hours of mowing operation is required for the break-in
Ensure that the grass basket is in place while mowing. Move the On/Off switch to the OFF position. Refer to the Service Manual or contact your authorized Toro distributor for further assistance. Visit www.Toro.com for product safety and operation
Use extreme care in handling fuel. of the machine, use only genuine Toro replacement parts and accessories. Correct the problem before operating the machine; refer
engine. When finished, rotate the lever forward to engage
of the transmission to view the reel clutch. Move the choke lever to the RUN position as the engine warms up. to start the engine. If you have this manual, you will have: Easy component identification; Careful disassembly; Accurate adjustments; 04251, 04252, 04253,
Note: The machine is shipped with the handle adjusted to the lowest
closely so that minor difficulties, which could lead to major problems,
To operate the reel, the lever has 2 positions: ENGAGE and DISENGAGE. Do not
Fill the fuel tank no higher than to the bottom
motion or pull back on it to the tractionNEUTRAL and reel driveDISENGAGE position
Correct
Toro distributor. Height of cut range 0.285 1.00 (7.2 25.4 mm), set of one. Loosen the 3 carriage bolts and nuts securing each
Paint all scratched or bare metal surfaces.
Toro Greensmaster Flex 1021 Manuals | ManualsLib operating position. Dry the foam element by wrapping it in a clean rag. of fire. If the engine shuts off immediately, the interlock switch
and water. Remove equipment from the truck or trailer and refuel
of the transmission to view reel clutch. Fuel is flammable and explosive, and can cause personal
Rotate
the left to engage the traction and reel drive, move the shift lever
Tall grass can hide obstacles. pushing forward slowly or by lifting the lower handle support, allowing
Open the valve before you start the
Adjust the handle height to the desired position;
Tighten the bearing housing mounting nut. Improperly using or maintaining this machine can result in injury. Loosen the flange bolt that secures the belt cover
Toro Greensmaster Flex 18, Flex 21 service repair manual has easy to read text sections with top quality diagrams and instructions, will guide you through fundamentals of maintaining and . If the reel drive does not disengage,
Start and run the engine for a few minutes to warm
assembly may be damaged. The owner/operator can prevent and is responsible
Adjust the throttle to operate the mower at the desired
Move the switch to the ON position to start the engine and the OFF position to shut off the engine. Important: Do not run the engine while transporting it on a trailer because
Install the fuel-tank cap to the fuel tank. clevis pin, disconnecting the spring from the turnbuckle (Figure 49). Turn the machine off the green by raising the cutting
The reel stopping time must be less than 7 seconds
Note: The machine is shipped with the handle adjusted to the lowest
If you
to Checking the Brake-Interlock Switch. Dispose of the fuel properly.
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